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RPA 1000
Baking form bread has never been easier

RPA 1000

Baking form bread has never been easier

The RPA device represents a unique merging of a continuous proofer with a cyclo-thermal conveyor oven. This enables it to carry out high-quality baking of wheat-rye and rye-wheat form breads. Operation is very simple and fully automated.

Baking time
45 – 60  min
Maximum temperature
290 °C
Proofing time
50 – 65 min

RPA 1000

Efficient baking for large series of form bread production

With a baking chamber width of 2295 mm and the possibility of setting the baking curve, the RPA device can bake up to 1,000 pieces of form bread per hour, thus saving you time and money.

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Automatic loading of dough loaves
Connection to the central steam distribution with a temperature of 105 ° C and a pressure of 30kPa
Automatické osazení těstových klonků
Napojení na centrální rozvod páry s teplotou 105 °C a tlakem 30 kPa
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Two thermal baking zones with two separate Weishaupt burners
Automatic tipping out of finished products and subsequent cleaning of forms
Dvě teplotní pečné zóny s dvěma samostatnými hořáky Weishaupt
Automatické vyklopení hotových produktů a následné čištění forem
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Automatic loading of dough loaves
Connection to the central steam distribution with a temperature of 105 ° C and a pressure of 30kPa
Two thermal baking zones with two separate Weishaupt burners
Automatic tipping out of finished products and subsequent cleaning of forms
Automatic loading of dough loaves
Connection to the central steam distribution with a temperature of 105 ° C and a pressure of 30kPa
Two thermal baking zones with two separate Weishaupt burners
Automatic tipping out of finished products and subsequent cleaning of forms
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RPA 1000

Combination of acontinuous proofer with a cyclo-thermal conveyor oven

Operation of the RPA device is very simple and fully automated. The MultiControl system takes full responsibility over the entire baking process and ensures a constant bread quality. The size of forms inblocks on individual hangers can be selected within certain limits according tothe customer's wishes and the desired shape of the finished products. Depending on the portfolio of manufactured products, standard forms or forms with Tefloncoating can be used for baking.

Humidity
75 – 85  %
Performance
1 000  p / h
Automatic operation
24 / 7

Loading mechanism

Automatic loading

The individual forms arefitted with dough loaves by means of a dividing device. The filled forms continue on to the continuous proofer. The whole process takes place continuously, fully automatically without human intervention.

Steam inlets

Moisture during proofing
under absolute control

To ensure sufficient humidity in the proofer, sufficiently sized steam inlets are used. The required humidity value is ensured by acomputer-controlled system.

Steam inlets
Moisture under
full control
Heaters
Perfect heat
distribution

Steam inlets

Moisture during proofing
under absolute control

To ensure sufficient humidity in the proofer, sufficiently sized steam inlets are used. The required humidity value is ensured by acomputer-controlled system.

Steam inlets
Moisture Under
Full Control
Heaters
Perfect Heat
Distribution

Two temperature circuits

Perfect heat
distribution

The heating zone is heated by two powerful Weishaupt burners, which also represent two independent temperature circuits. Depending on the type of baked product, any temperature curve can be set in the recipe.

First baking zone
290 °C
Second baking zone
240 °C
weishaupt logo

Two reliable and
safe heat sources

Reliability, efficiency and economical operation. The proven success of Weishaupt compact burners has been the result of customer orientation and uncompromising quality. Over the decades, the burners have been further developed and improved.

Digital combustion manager
Great emphasis on safety
Excellent emission values

Digital burner management communicates with other systems via an integrated eBUS connection. Thanks to this connection, the burners can be monitored, set and also connected to the building automation communication system.

High standard of safety with two microprocessors that monitor each other.

LowNOx technology with a special mixing device perfectly eliminates pollutant emissions.

Loading mechanism

Automatic tipping out

The forms are automatically tipped over after baking. This reliably flips the individual products out from the forms on tothe conveyor belt, from where the finished products continue for shipment.

Multicontrol system

The brain of the
whole system

Minimal workload, high baking performance and a consistent bread quality are the basic characteristics of the MultiControl deign. We have developed the MultiControl control software tailored to our ovens, proofers and peripheral devices. Everything speaks one language.

Clear interface
Easy setup
Fully automatic process

Thanks to the incorporation of user rights, the MultiControl control system allows the relevant persons to set and adjust the baking parameters, others can only run baking programs without the possibility of intervening with the baking parameters. An important function is also the archiving of the entire production process for retrospective inspection. The visualization system also makes it possible to monitor and optimize all energy processes in the bakery.

Setup and control is performed by the production dispatcher on the central control panel or on the computer of the production technologist. The control system not only provides continuous control over the production process, but also provides the data analysis necessary to increase the efficiency of form bread production.

The main goal of the MultiControl solution is to offer bakeries a fully automatic bread line, which will ensure the efficient production of large series of form bread with a minimum of manual labor.